Wednesday, December 13, 2017

Christmas Tree PCB

Christmas Tree Ornament

Not a keyboard, but made with many of the same parts. Other than the LEDs and PCB, the rest of the parts I already had.

The PCBs were made a while ago but I only finished assembling it this weekend. The first PCB version had sharp corners and was too dangerous to put on a tree. I rounded the corners and had another set of PCBs made. These are under 100x100mm and can be made at most places at a discount.

I used self flashing LEDs. I ordered some 5mm green/red flashing LEDs on eBay. They were supposed to be diffused (milky white), but they sent clear LEDs. These are way too bright and directional. The replacements they sent were also clear. So I ordered some 5mm RGB diffused flashing LEDs from another seller. The green/red does look more like Christmas tree lights.

There are holes for M2 spacers. Some are too close to the resistors to fit. But there are enough to hold two PCBs together securely. The board is powered from a mini USB connector.

Files on github.

First version on the left, rounded corner version on the right.

 The bare PCBs. You can see how sharp the corners were on the original PCB.

I used 1/4 watt resistors on the first one. They fit but the LEDs would not fit in some spots, I had to grind a bit off the edges. The 1/8 watt resistors on the second one don't interfered with the 5mm LEDs.

Tuesday, December 12, 2017

POS Macropad

The "Roy"

Some DSA POS keys from a grab bag, turns a 6 key macropad into 2. The top keycap covers 4 switches, the bottom 2 switches.

Monday, December 11, 2017

Stormtrooper Gherkin

Black and White Gherkin

Gherkin with blank (no legends) white PCB. The bottom is a sanded and dyed black PCB.

Gateron clear linear switches. LEGO Star Wars First Order Stormtrooper.

Thursday, December 7, 2017

Black Pro Micro

Black Pro Micro from Aliexpress

Found these for sale on Aliexpress. Several sellers have them. They are also usually cheaper than the usual blue Pro Micros.

Other than having black soldermask, these are unusual as they use the larger ATmega32u4 package. It's the same chip as on the regular Pro Micro (44QFN), but in a larger form factor (44TQFP). They had to move the other components around to fit the larger chip.

The larger chip could make it easier to solder wires directly to the pins to make use of some of the extra io.

The power circuit seems to be identical to the blue Pro Micro's. It does not suffer from the problem the green Pro Micro does, and works fine in split keyboards.

 Top view. The chip barely fits on the board. This one has a green power LED and red TX/RX LEDs.

 Bottom view. No components. I have not seen any 3.3v ones for sale. Only 5v, 16Mhz ones.

 This is how it was packaged. It came with two 12pin headers.

 Side by side with the usual blue Pro Micro clone.

Two installed in a foobar.

Tuesday, December 5, 2017

All PCB order

$5 PCB order from AllPCB

AllPCB is currently having a promotion for ten 100mm x 100mm PCBs for $5 shipped.

I ordered some of my 5x5 macropad PCBs. The ordering process is much different than EasyEDA. There is no online preview. It just asks for the size of the board. You have options for different finishes and soldermask colors. There is an actual human that then reviews your design and either accepts it or rejects it. They can either reject it as not producible (errors in design) or add additional charges if you are exceeding the design limits for the base price.

The order arrived via DHL. They are definitely losing money doing these orders.

The packaging is similar to EasyEDA's. They use a shrink wrap with a bubble wrap layer on the bottom and a clear plastic top. The plastic used is much thicker than EasyEDA's.

AllPCB on the left and EasyEDA on the right. Other than the slightly different green color there is no quality difference between the two.

I assembled a set from AllPCB and it works fine.

Monday, December 4, 2017


Gherkin Of The Week #9

Another Frankenstein 30% Edward Gherkin. Uses the same aluminum plate as this one. This might actually make a good controller for something.

 2U POS keycaps from PMK grab bag. These all have double shot defects.

 M2 Spacers and screws.

 The aluminum is bare 5052 alloy. Very strong, but scratches easily.

 The handles provide some protection for the key caps. Sort of like roll bars.

Keycaps are a mix of DSA and DCS profile.

Wednesday, November 29, 2017

1 Gross Vomit

One Dozen Dozen Vomit Keys

The unquadquad with 144 random DSA profile key caps.

Monday, November 27, 2017

Gherkin BLE

First try at a BLE Gherkin

The PCB has several routing problems and so the matrix does not work without a lot of cutting and jumpering.

Will be working on a revised board. Probably remove the reset button since the Adafruit Feather BLE already has one. Will look at adding the connector for the battery on the PCB so that a power switch can be added to disconnect it from the Feather when not in use. I will probably remove the LEDs too, probably just add a few status LEDs instead of a full backlight.

The LIPO connector is very large on the Feather. Much larger spacers ~14-16mm will be needed even with low profile sockets.

Wednesday, November 22, 2017

Wood Plate 60

60% Keyboard with Wood plate

I assembled this from parts I had lying around. It has an older version of the Winkeyless b.face PCB and a cheap plastic case from Aliexpress. The plate is 1/16 inch birch plywood laser cut from a design from Costar stabilizers clipped into the plywood.

The layout has the maximum number of keys you can have on a b.face. Split backspace and short left and right shifts, give you 3 extra keys over the standard ANSI layout.

Keycaps are DSA from a PMK grab bag. Switches are Kailh Copper tactile.

With the wood plate, this is a very light keyboard.

Monday, November 20, 2017


Gherkin Of The Week #8

Gherkin with perforated aluminum bottom. Same bottom as this one. I had a lot of the same keys in one of my grab bags. They must have made way too many number row keys. They don't look defective at all.

If you Google 0909090909 you actually get quite a few hits.

SA Row 3 profile. These are grab bag keys from the 1976 keyset.

These M2 spacers were really cheap. Something like 500 for $6. They are very poor quality. Some have bad or missing threads. They are really meant to be press fit into plastic holes, where the inconsistencies of length would not matter.

5052 aluminum plate with punched and drilled holes.